
Igl Most cowl and wheel-pant halves have molded-in lips that mate
^"^ with each other; this provides a gluing surface for the parts. (If
your parts have molded-in lips, skip to step 6.) Some parts, however,
are trimmed at the factory and do not have a lip for the mating half.
Don't despair; you can easily add a lip using strips of styrene. Many
hobby shops have sheets of styrene plastic for scratch builders; I use
sheets that are 0.030 thick. This provides plenty of strength yet is
flexible enough to be molded to the shape needed. For cowls, I cut
%-inch-wide strips; for wheel pants, I use 1/2-inch-wide strips.
Using small
spring clamps,
test-fit the plas-
tic strips to the
inside of the
cowl and note
where you'll
need to bend the
plastic to con-
form to any
curves. Do the
same for the
wheel pants.
Using your fin-
gers, gently bend the plastic to the curve needed; you'll be relieving the
tension in the plastic strips when they are glued into place.
Now glue the strips
into one of the cowl
halves and a wheel
pant, and use plenty
of spring clamps. For
glue, I usually use
Oatey Clear PVC
Cement (you can also
use thin CA); it slightly
dissolves the plastic
and when the cement
dries, the parts will
be firmly welded
together. Let the
cement cure
overnight.
After the glue has set, remove the clamps and check the lip for
any glue residue that needs to be removed, and then test-fit the
parts together. Because of the wheel pant's curves, you'll most likely
need to trim the lip so the halves can easily fit together. Remember,
take your time so you achieve the best possible fit. The cowl should
not require much trimming. When you've finished, the parts should
again fit together easily.
Here's a tip: before you glue the halves together, take a razor blade or
a hobby knife with a no. 11 blade and put a slight radius on the inside
corner of the mating part. By removing this edge, you allow the parts
to fit together more tightly. You'll end up with a more closely fitting
seam that requires less filler.
Now glue
the cowl
and wheel-pant
halves together.
I again use Oatey
PVC Cement and
plenty of tape,
rubber bands,
or clamps to
hold the parts
together. Here are
the cowl and
wheel pant glued
together and
ready for
reinforcement
and seam work.
Use 60-grit sandpaper to block-sand and remove any high spots, and
then blend the seams together. As you sand, you'll notice some shiny
spots; these are low spots that you'll need to fill with putty. Don't
worry about any scratches; they'll be filled in with putty and primer
later. Now block-sand and further smooth the seams with 150-grit
sandpaper to remove most of the scratches. It's a good idea to wear a
mask when you're sanding so you don't inhale the dust. Now is a good
time to cut out the openings in the cowl and wheel pant (you'll need
access to the inside of the pant for the next step). Use a rotary tool
with a cutting bit to rough out the openings, and then use a file or
sandpaper to final-shape the openings.
JUNE 2002 81
Kommentare zu diesen Handbüchern